Sometimes , it ’s not requirement that ’s the mother of innovation , but a small apartment . In 2008 , designer Anton Willis moved from rural California to San Francisco . There was n’t room for his fibreglass kayak , and he had no railcar to block it around , so into computer memory it went . But he just read an clause in theNew Yorkerrecently about origami , and it gave him an idea : What if he could make a lightweight kayak that could be folded up and squirrel away away ?

Spoiler alert : He did it . Willis launchedOru Kayak(Oru is Japanese for “ to turn up ” ) in 2012 with a successful Kickstarter political campaign ( his destination was $ 80,000 ; the campaign raised $ 443,806 ) . This workweek , the companionship announced its novel model , theOru Bay+ , which has a number of upgrades on the original kayak that make it “ a bit more well-off , easy to put together , more convenient , ” Willis read . We asked him to walk us through how he created his awful origami kayak .

FOLD AND FOLD AGAIN

Willis had done origami as a kid , not as an grownup . “ There was a bit of a eruditeness curved shape , ” he says . For inspiration , he looked not to traditional origami fauna or design , but to “ some creative person who had done things with fluid , organic curved shape that you do n’t normally think of when you suppose of origami that can be useful if you ’re design something like a kayak that needs to be curved and streamlined , ” he says .

He started with survey , then began close up up paper models—“hundreds of them , ” he sound out — before moving to cardboard and then to full - sized plastic prototypes . No 3D clay sculpture or CAD software here . “ I did fairly much work on full - exfoliation prototype from the root , ” he says . “ It was n’t just like I designed paper models until it was a perfect kayak form and only then turned it into charge plate . It took a while to figure out a style to accurately make a exfoliation modeling that would behave the same way . ”

TESTING THE PROTOTYPES

When he had his first prototype made , Willis took it out to Berkeley ’s Aquatic Park — which he says is “ stagnant , and pretty awful”—to test it out . Things did not go well . “ I dabble it for 30 second and then it started sinking , ” he read . “ Nothing malfunction , it just was n’t a big enough piece of plastic to support my weight . It was made from a 4x8 sheet of Coroplast from a sign shop class and that turned out not to be freehanded enough . ” ( Willis also notes that after that initial disastrous run , “ I started testing it in cleaner places . ” )

Willis made 24 prototypes in all ; he says it was about five years between when he first got the idea and started Oru , but that midway through there were useable kayak — they just were n’t quick for manufacture . “ It was a fair challenge to get a big enough piece of fabric to work with since it is n’t a stock sizing and I was n’t ordering thousands of while , ” he say , “ which is usually what you have to do if you ’re test to get custom material sizes in anything . ”

But he figured it out : These daylight , every kayak start as “ a single sheet of flat material , about 5 by 13 feet , ” he says . “ fold is done in a factory . It ’s die - cut — it ’s like a huge cooky pinnace , essentially . There ’s a lot of hand assembly to tie the other parts and computer hardware . ”

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It was n’t easy to plan an origami kayak , but Willis say his background as an architect for sure helped " in fairly unexpected mode . As far as design education , computer architecture is one that gives you a very general plan of attack to trouble solving , as opposed to specific technical skills , so that was very utilitarian . And I always had a very hand - on access to computer architecture , with models and thing , so that help as well . ”

THE BAY+

Willis call the just - exhaust Bay+ “ a premium climb example . ” The same sizing and basic specs as the first Oru Kayak , it has “ a crew of new accessory and fittings ” that make it more commodious for the user . “ We developed it partially in response to client feedback over the preceding duet of years and partly to search different designs and technologies we had been looking at , ” he says .

Among the additions are new buckles , like to what are find on snowboard back , that make it easy for people with less hand strength to put the kayak together . “ The rump is the other really boastful use upgrade , ” Willis enjoin . “ There ’s an adjustable , ergonomic , high back bottom that makes it a bit more easy for the long haul . ” The newfangled add-on add just three pound to the kayak ’s weight . Willis says he and his team of eight are always " work on thing to make [ the kayak ] easier to cook up and save price on computer hardware and thing . "

When blossom , Oru Kayaks are 12 foot long ; it folds up to “ about the size of it of a sofa cushion , ” Willis says . “ It ’ll fit in a car luggage compartment , you’re able to watch it on airplanes . ” And because it weighs just 26 pounds — half the weight of a corresponding molded plastic kayak — hikers can fold it up , bewilder it in the customs knapsack carrying case , and walk with it . “ It can go a lot of places , ” Willis says , “ and with practice you could assemble it in 5 minutes . ” Get it in the water and it ’ll feel just like any other kayak , he enunciate , except that it ’s light : “ the great unwashed with some experience are always surprised by how much it feels like other kayaks . ”

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